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Student innovators seal a new future for silicon

The Product Development Project course pairs multi-disciplinary student teams with industrial partners to find sustainable solutions to real-world problems.
Two people standing in front of a large screen displaying geometric, red and white shapes.
Chemical Engineering student Amanda Lahtinen served as the team鈥檚 project manager. Owein Iveson is studying in the Collaborative and Industrial Design (CoID) Master's Programme. Photo: Kalle Kataila.

If you鈥檙e familiar with home renovation, you鈥檒l know the trigger-loaded cartridge used to squirt silicon behind the kitchen sink or around the shower recess. But have you thought about all those tubes ending up in landfill?

As chairman of theconstruction supplies company Torggler, Tobias Johannes has. Silicon cartridges are contaminated after use, making them non-recyclable, so about 600 million plastic cartridges go to landfill annually, he explains. 鈥業t bothers me that, in 50 years, nobody has thought up a more sustainable way to apply this common building material.鈥 

Johannes wanted a fresh take on packaging design for the company and, as a former exchange student at what鈥檚 now the Aalto School of Business, he knew where to find it.

The Product Development Project (PdP) is a course designed primarily for master鈥檚 students from any background, be it tech, business, art and design, science or anthropology. Students work across disciplines, with real companies, to solve real world challenges. Companies can sign up as partners, setting the challenge and sponsoring cooperation with the next generation of product developers. 

鈥業f you want to be successful in innovation, you need everybody working together on projects 鈥 cross-functional teams 鈥 and that鈥檚 super challenging for an established company. We saw the opportunities and signed up,鈥 says Torggler CEO Benno Pamer. The students selected their project and collaborators, and the Italian company was paired with a multidisciplinary team with members from seven different countries. Their challenge: design a more sustainable way of packaging and delivering silicon.

A person uses a caulking gun to apply sealant on a laminated surface near a brick wall.

Two solutions, two patents 

Industrial design student Owein Iveson was drawn to this challenge because he 鈥榮aw potential to make something quite revolutionary in quite a dormant market.鈥 Specialising in mass production, for him it was the perfect case study. Meanwhile, for chemical engineer Amanda Lahtinen the lure was the sustainability angle, the chance to use her interest in bio-based products and materials to solve an impactful, real-world problem. 

Two white containers with geometric patterns on a table.
This origami-inspired solution negates the need for a 鈥榯rigger鈥 due to its collapsible packaging. It utilises a multilayered method that prevents contamination, making the external cartridge fully recyclable. Photos: Georg Atanassov.

鈥榃e started with desktop research to gain a fundamental understanding of the problem. And then we did a lot of interviews with the end users,鈥 says Iveson. 鈥業n the beginning we tried to think: OK, forget the cartridge. But when we realised the market was so stubborn, we kept coming back to that form 鈥 but how to do it better,鈥 adds Lahtinen.

They spent nine months working to design a better product alongside eight other students from fields including automation, engineering and economics. According to both students, the best aspects of the experience related to the richness of ideas stemming from both the internationality and cross-disciplinarity of the team. The result: two completely different solutions, both of which now have patents pending. 

Torggler staff are excited 鈥 not only with the solutions, but with the whole process. They鈥檙e hoping to keep the collaboration going and to participate in the PdP again. 

鈥楾his young way of working, of collaborating across different fields, not having the same blocks or gaps, it鈥檚 crucial for us,鈥 says Pamer. 鈥楾he results are fantastic, but the value is more than that. It鈥檚 helped us in our vision for the whole company.鈥

  • From portable flight simulators to compostable shoe inner-soles, many product ideas were born at PdP. The teams present their work at the annual PdP gala each spring. See past creations and learn more about being a corporate partner or a student here: 

This article has been published in the (issuu.com) September 2025.

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Aalto University / picture: Unto Rautio

Product Development Project

Product Development Project (PdP) is a five-period-long course that invites Master鈥檚 students from all backgrounds, but mainly engineering, industrial design, and business, to tackle challenges of collaborating companies. The teams form in September and deliver a functioning prototype in the final Gala in May.

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